Organic Fertilizer Round Shaping Machine

The Organic Fertilizer Round Shaping Machine is equipped with a rounding device on the basis of the organic fertilizer compound fertilizer granulator, which makes the cylindrical particles roll into balls at a time, with high balling rate, good strength and beautiful appearance. After various pellets are rounded, they can make the pellets bright and smooth, with high strength, the ball formation rate is as high as 95%, and the ball return rate is low, so it can reduce energy consumption and increase output.

Availability:

Quantity:



Inquire

Product Description

The Organic Fertilizer Round Shaping Machine is an essential piece of equipment designed to produce high-quality, uniform round fertilizer pellets. It is capable of handling large capacity production lines and can work seamlessly with one or more granulator machines simultaneously, providing a flexible and scalable solution for organic fertilizer production. This machine resolves the previous limitation of requiring a separate round polishing machine for each granulator, simplifying the production line, reducing equipment investment, and ensuring uniformity in the final products.

The round shaping process ensures that the finished fertilizer granules are of consistent size, with high density, a smooth surface, and an impressive ball forming rate of ≥95%. This results in high-quality pellets that are ideal for efficient fertilizer application, enhancing soil nutrients and supporting sustainable agriculture.

Key Features and Advantages

High Capacity & Flexibility: The Organic Fertilizer Round Shaping Machine can work with multiple granulator machines at the same time, offering a high level of production efficiency. The machine's flexibility reduces the need for additional equipment, allowing for simpler and more cost-effective fertilizer production lines.
Uniform, High-Quality Pellets: By utilizing multiple round polishing discs, this machine ensures that the material is repeatedly polished until it forms uniform, round granules with a smooth surface. The resulting pellets are compact, with a high density, and consistent size, making them easy to handle and apply. This also improves storage efficiency as the uniformity leads to reduced dust and material loss.
Low Maintenance & Easy Operation: The organic fertilizer round shaping machine features a simple structure, making it easy to operate and maintain. With clear instructions and intuitive controls, users can quickly adapt to the machine, enhancing overall operational efficiency. The low maintenance requirements make it a cost-effective option for long-term use.
Enhanced Productivity & Cost Efficiency: With its ability to handle large-scale production, this machine reduces the need for multiple pieces of equipment, resulting in lower investment costs. The machine is designed for low power consumption, ensuring minimal energy usage while maintaining high production rates. This leads to reduced operational costs and improved overall economic efficiency.
Durable & Reliable Design: Built with robust materials, the machine is engineered to provide long-lasting performance. It features excellent anti-overload capabilities, making it suitable for use in a variety of working environments, whether in more intensive operations or in high-demand fertilizer production lines.

TECHNICAL-PARAMETERS

Model	PYJ 800-2	PYJ 1000-2	PYJ 1200-2	PYJ 1200-3	PYJ 1500-2	PYJ 1500-3
Yield(t/h)	2.2-3.5	3.5-5	4-7	6-9	5-8	7-10
Ball forming rate	≥ 95%	≥ 95%	≥ 95%	≥ 95%	≥ 95%	≥ 95%
Particle temperature	<30 Celsius	<30 Celsius	<30 Celsius	<30 Celsius	<30 Celsius	<30 Celsius
Power(kw)	4x2	5.5x2	7.5x2	7.5x3	11x2	11x3
Spindle diameter(mm)	800mm	1000mm	1200mm	1200mm	1500mm	1500mm
Applicability	Fertilizer, feed, and other particles etc.

Technical Specifications

Ball Forming Rate: ≥95%
Production Capacity: High output, capable of handling large quantities of materials
Energy Consumption: Low, ensuring efficient use of power
Maintenance: Easy to maintain with simple parts and clear instructions
Materials Handled: Suitable for a wide range of organic materials, including composted manure, plant residues, and other organic waste
Disc Arrangement: Two or more round polishing discs arranged to ensure uniform polishing and shaping of the granules.

Application of round polishing machine in production line

The Organic Fertilizer Round Shaping Machine is widely used in various industries, including:

Organic Fertilizer Production: Ideal for shaping organic fertilizer pellets into uniform, high-density granules suitable for agricultural use. This ensures better nutrient release and efficient soil application.
Compost Pellets: Converts composted materials into round pellets for better handling, storage, and ease of application, enhancing the fertilizing effect on crops.
Waste Management: Used to process organic waste into valuable, uniform fertilizer pellets, supporting sustainable waste management practices and contributing to environmental protection.

How the Organic Fertilizer Round Shaping Machine Works

The process begins by feeding the granulated material into the shaping machine, where the material is guided into a series of round polishing discs. These discs rotate, polishing the granules repeatedly until they are shaped into smooth, uniform spheres. The final product is discharged through the outlet, with minimal fines left over.

This machine ensures that the pellets are consistent in size and shape, which is crucial for uniform fertilizer application and efficient use. The high ball forming rate ensures that the pellets are ideal for storage, transport, and eventual application, reducing dust and material waste.

Why Choose the Organic Fertilizer Round Shaping Machine?

If you're looking to streamline your fertilizer production process, the Organic Fertilizer Round Shaping Machine offers an efficient, cost-effective solution. With its ability to work with multiple granulators, low maintenance needs, and high productivity, it is the ideal choice for businesses aiming to produce consistent, high-quality organic fertilizer pellets. The machine’s low energy consumption, durability, and ease of operation ensure that your production line will run smoothly and efficiently, ultimately leading to higher output and greater profitability.

By enhancing the consistency and quality of your fertilizer granules, this machine helps ensure better crop yields, more efficient soil fertilization, and a more sustainable approach to agricultural practices.