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How Does A Disc Granulator Work

Views: 20     Author: Site Editor     Publish Time: 2024-11-15      Origin: Site

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How Does A Disc Granulator Work

Disc granulator for sale

The disc granulator is an efficient fertilizer granulation equipment. It is not only used for the production of organic fertilizer granules, but also for the processing of round granules such as compound fertilizers and inorganic fertilizers. It is an important equipment in fertilizer production.

For different raw materials such as chicken manure, potassium chloride, nitrogen, phosphorus and potassium, phosphate, ammonium sulfate, etc., Gufeng has designed a variety of fertilizer granulation equipment for you to choose from. For example, drum granulator, stirring tooth granulator, roller extrusion granulator, flat die granulator and other fertilizer granulation equipment.

However, the disc granulator is still the most cost-effective organic compound fertilizer granulation machine. It is equipped with a unique round granulation disc with a ball formation rate of more than 95%, which can meet the production of 2-8mm particles.


Various models of disc granulators

Disc granulator model


Why choose a disc granulator?

The reasons for choosing a disc granulator mainly include the following points:

1. High granulation rate: The unique circular granulation disc design has a balling rate of up to 95% and a low raw material residue rate.

2. Uniform particle shape: The disc granulator can produce products with uniform particle shape and consistent size, which is suitable for the production of organic compound fertilizers with high requirements for particle shape.

3. High production efficiency: The disc granulator can produce continuously with high production efficiency, which is suitable for large-scale production, and helps to improve production efficiency and reduce production costs.

4. High cost-effectiveness: Compared with other granulation equipment, the investment and operation costs of the disc granulator are relatively low, and it has high cost-effectiveness.

5. Controllable granulation process: By adjusting the parameters of the disc granulator, such as rotation speed, inclination, etc., the shape and size of the particles can be accurately controlled to meet the requirements of different products.

6. Easy to operate: Compared with other granulation equipment, the disc granulator is simple to operate and easy to use, without complicated operation procedures, which reduces the training cost of operators.

7. Wide range of applications: In addition to producing organic compound fertilizer particles, the disc granulator can also meet the processing of many other round particles, such as bentonite cat litter, ceramsite, desiccant, laundry fragrance beads, detergents, etc. It is suitable for multiple industries.

Disk granulator factory in China

How does the disc granulator work?

The working process of the disc granulator is not complicated. The raw materials are put into the granulation disc through the belt conveyor, and the motor drives the belt to drive the granulation disc to rotate rapidly. The raw materials are affected by the centrifugal force and gradually move to the edge of the disc. During the movement, the raw materials gradually form a granular structure. Then, they gradually move along the edge of the disc to the discharge port and are finally discharged from the machine.

Since the disc granulator adopts a wet granulation method, the granulated particles need to be combined with a drying and cooling machine for particle reinforcement to increase the particle quality and stability.


The disc granulator can be equipped with related auxiliary equipment, such as fertilizer crusher, fertilizer mixer, fertilizer batching machine, fertilizer screening machine, fertilizer packaging machine, etc., to form a complete organic compound fertilizer production line to achieve automated production.

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